As the manufacturing industry moves towards green and low-carbon development, the energy efficiency upgrade of compressed air systems has become a key battlefield! Recently, Atlas Copco, relying on its hard-core technical strength, has customized a complete set of compressed air solutions for the new production line of a multinational medical equipment manufacturing giant, using innovative technology to solve the industry's pain points and effectively interpreting the green smart manufacturing code of "high efficiency + energy saving"!
Hard-core solutions directly address industry pain points
Atlas Copco's solution can be called a "golden combination": the high-efficiency compressor ZH is paired with the latest generation of zero-energy drum compression heat dryer MDG, with high energy output from commissioning to production! Among them, the MDG dryer has won five-star praise from customers with its excellent dew point stability and subversive "zero" energy consumption performance, and it directly hits the "hard-to-solve" problems of traditional air compressor stations, such as high energy consumption, high noise, large area, and frequent maintenance!
The new generation of rotary drum dryers MDG and Atlas Copco's oil-free compressors form an efficient solution, while also helping other brands of oil-free models to upgrade their stock systems, improve performance, and reduce energy consumption.
・Zero gas consumption design, no compressed air consumption
・The whole machine runs "energy-free", with a maximum operating power consumption of 120W (drum motor and control motor)
・Dry gas regeneration process design to achieve a stable ≤-40℃ pressure dew point output
・Higher cooling water temperature (36℃) adaptability ・Easy installation, small footprint
・Can be used with any brand of oil-free screw
Case site: Data proves strength
In long-term stable operation, the MDG dryer has become a "performance leader", with the outlet pressure dew point steadily maintained below -40℃, which is better than the industry standard! What kind of "black technology" does it hide?
・100% full-flow air compressor compression heat utilization
・Innovative dry gas regeneration process design
It is these technological breakthroughs that allow MDG to achieve an excellent balance between stable ultra-low dew point and true "zero energy consumption" operation (no additional electric heater, no blower, no compressed air loss), redefining the energy efficiency ceiling of compressed air post-processing equipment!
Maximize energy-saving benefits and reduce costs
As a "big energy consumer" in the air compressor station, the energy efficiency of the dryer is directly related to the thickness of the company's wallet. Atlas Copco's MDG drum dryer has delivered an impressive energy-saving report card with its innovative design:
・Annual electricity bill savings of 180,000: Compared with traditional blast heat regeneration dryers, zero gas consumption and zero electricity consumption technology directly "cut" the huge electricity bill expenditure;
・The energy efficiency of the air compressor station soared by 8%: By reducing pressure loss and compression heat regeneration technology, the overall energy efficiency of the system has greatly increased!
Under the tide of the era of "dual carbon" goals, the demand for industrial energy conservation is imminent. The successful application of Atlas Copco's MDG dryer has pointed out a win-win path for enterprises - equipment upgrade + energy efficiency management, which can not only reduce costs and increase efficiency, but also practice green development, and grasp both economy and sustainability!
In the future, Atlas Copco will continue to deepen its roots in the field of air treatment, using technological innovation as an engine to help more companies unlock new possibilities for green smart manufacturing!
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